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Starting on the Frame

In the beginning, I was trying to not spend a lot of money on this. Hence the reason I bought used lawnmowers. The hydrostatic drives were a one piece design (pump and motor were integrated) made by Eaton. The engine in the mower pissed oil like crazy but was enough to test the pumps before I pulled them. However, I was still nervous about the age and unknown service history.
I had a decent working model but it wasn't quite 100%. Since I was anxious to start building and I was still unsure about the pumps, I decided to start with the upper frame and sheet metal.

I started cutting tubing in December 2011.
 I had some time off for Christmas so I moved pretty fast on the frame.
I had a friend cut of the transmission support plates on his CNC plasma table.
As I look back on these pictures, I realize how far I've come in terms of fabricating, welding, machining etc. I was working with this frame on a furniture moving cart with a piece of plywood screwed to it.....

 Needed a battery box. I had made a little metal brake out of some scrap to use in my 12 ton HF press. It worked pretty well. The box is made from 11 gauge plate.
 Needed a battery box. I had made a little metal brake out of some scrap to use in my 12 ton HF press. It worked pretty well. The box is made from 11 gauge plate.



Then I finish welded the frame. I tried to keep it all clamped. I learned a lot about welding and how things move during this project.

To cut the sheet metal panels, I had my dad cut a pattern out of mdf and then I screwed it to some scrap 14 gauge sheet metal panels. Using a cutoff wheel in a 4 1/2" grinder I would run it around the wood pattern to cut it out. It's actually worked pretty well.

As a Christmas present to myself, I bought the tracks. They are 180x72x39 and fit a Ditch Witch SK500 (and I'm sure some other makes/models as well).
My memory is a little fuzzy but according to picture dates, I got this far in a month and a half. Having a plan was helping......